Stainless Steel Cyclone Spray Scrubber
Introduction of Integrated Cyclone Spray Scrubber Tower：
Stainless Steel Cyclone Spray Scrubber This integrated cyclone spray scrubber tower is an all-in-one stainless steel wet waste gas purification equipment, combining cyclone primary separation, multi-layer spray absorption and hollow sphere demisting technology. The whole machine integrates circulating water tank, auxiliary water tank, corrosion-resistant circulation pump, atomization spray system and demisting layer into one compact unit, eliminating the need for an external independent water tank and simplifying on-site installation greatly.
Core Structure & Features：
Cyclone Pre-separation Zone at Air Inlet When waste gas enters from the side air inlet, centrifugal cyclone effect separates large paint slag, dust particles and heavy impurities first. It effectively prevents nozzles and packing layers from clogging, reducing maintenance frequency.
Stainless Steel Cyclone Spray Scrubber Multi-layer High-pressure Spray System The stainless steel circulation pump delivers neutralizing liquid evenly to multiple rows of atomizing nozzles, forming dense fine water mist. Full gas-liquid contact realizes efficient neutralization and dissolution of acid mist, alkali fume, VOC odor and soluble harmful pollutants, with purification efficiency reaching over 99%.
Hollow Sphere Demisting Layer Filled with mass hollow plastic spheres, this section intercepts tiny water droplets and residual trace pollutants carried by airflow, removing mist entrainment thoroughly to avoid secondary water pollution from exhaust gas.
Stainless Steel Cyclone Spray Scrubber Dual Water Tank Design (Circulating & Auxiliary Tank) The bottom large circulating water tank stores absorption liquid for recycling. The matched auxiliary water tank automatically replenishes water to stabilize liquid level, saving water consumption and workshop space.
201/304/316 Stainless Steel Corrosion-resistant Body Thickened stainless steel plate integral welding structure resists acid, alkali and high-temperature corrosive waste gas, much more durable than PP scrubber towers under high-temperature working conditions. Quick-open inspection doors are reserved for easy cleaning of sediment, nozzles and packing materials.
Main Advantages:
1.Stainless Steel Cyclone Spray Scrubber Integrated all-in-one design, easy to install, only connect air duct and power supply.
2.Stainless Steel Cyclone Spray Scrubber .Three-stage purification: cyclone dust removal + spray absorption + hollow sphere demisting for outstanding purification effect.
3.Stainless Steel Cyclone Spray Scrubber Full stainless steel material adapts to high-temperature and strong corrosive waste gas working conditions.
4.Stainless Steel Cyclone Spray Scrubber Circulating water recycling system, low water consumption and energy saving.
5.Stainless Steel Cyclone Spray Scrubber Built-in cyclone pre-filter reduces internal clogging, extending the service life of internal components.
6.Stainless Steel Cyclone Spray Scrubber CE certified, stable low-resistance operation, supports 24-hour continuous production.
Working Principle：
1.Cyclone Pre-Separation (Primary Dust Removal) Polluted waste gas flows into the tower through the side air inlet and enters the built-in cyclone separation zone.
High-speed rotating airflow generates strong centrifugal force, throwing heavy solid impurities such as paint slag, large dust particles and grit to the inner wall. These heavy pollutants slide down and settle into the bottom circulating water tank, avoiding blockage of upper spray nozzles and packing layers. Fine harmful gas continues rising with airflow.
2.Multi-Layer Spray Gas-Liquid Neutralization & Absorption The corrosion-resistant circulating pump continuously transports neutralizing liquid (water, alkaline solution or special absorbent) from the bottom water tank to multi-layer atomizing spray nozzles.
The nozzles eject dense fine water mist evenly, fully mixing and contacting with upward waste gas. Acid mist, alkaline fume, soluble VOC odor and toxic gas dissolve or undergo neutralization reaction with the liquid. Harmful substances transfer from gas phase to liquid phase and sink into the water tank as sediment.
3.Hollow Sphere Demisting & Secondary Filtration After spray absorption, the mixed gas carrying tiny water droplets rises to the hollow sphere demisting layer. A large number of hollow plastic spheres greatly expand the gas-liquid contact area, capturing entrained mist droplets and residual trace harmful gas. Water droplets converge and flow back to the circulating water tank, while dry, purified clean gas passes through the top air outlet and is discharged up to environmental standards.
4.Circulating Liquid Recycle System The absorption liquid stored in the circulating water tank is pumped repeatedly for spray reaction. The auxiliary water tank automatically supplements liquid to maintain stable liquid level. When the circulating liquid accumulates excessive pollutants, users can drain and replace the liquid regularly to sustain stable purification efficiency.
Application Scope：
1.Electroplating & Metal Surface Treatment Factory Treat pickling acid mist, anodizing corrosive gas, galvanizing alkaline fume, neutralize sulfuric acid, nitric acid and hydrofluoric acid mist. The built-in cyclone structure can intercept metal rust and oxide dust to avoid nozzle blockage.
2.Stainless Steel Cyclone Spray Scrubber Spraying & Coating Workshop Remove paint mist, xylene, benzene, ester VOC organic waste gas generated in hardware spraying, furniture baking paint, plastic coating lines. Cyclone separation captures paint slag to reduce later maintenance.
3.Chemical & Fine Chemical Plant Purify mixed acid-base waste gas, hydrogen sulfide, chlorine gas, solvent odor, volatile irritant gas produced in chemical synthesis, reagent blending workshops.
4.Printing & Leather Tannery Eliminate printing ink volatile odor, leather tanning acid mist and ammonia stench.
5.Food, Brewing & Aquatic Processing Factory Remove fermented sour odor, ammonia malodor and cooking waste gas from slaughter, wine brewing and seafood processing workshops. Stainless steel material meets food hygiene requirements.
6.Boiler, Incineration & Foundry Workshop Pretreat boiler flue gas, small waste incinerator exhaust and casting waste gas, remove dust and sulfur-containing smoke for primary desulfurization and dust removal.
7.Laboratory & Sewage Treatment Station Handle low-concentration acid-base exhaust in school chemical labs and sewage plant hydrogen sulfide deodorization.
8.Plastic & Rubber Vulcanization Workshop Remove irritating odor from plastic hot extrusion and rubber vulcanization high-temperature waste gas. Stainless steel body resists high-temperature exhaust gas.
9.Hardware Polishing & Small Stone Processing Workshop Treat mixed waste gas with both grinding dust and acid cleaning mist, complete dust removal and waste gas purification in one machine.
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