Stainless Steel Cyclone Spray Scrubber Tower Waste Gas Purification Equipment
Stainless Steel Integrated Spray Scrubber Tower Product Introduction
Circulating Water Spray Scrubber This integrated vertical spray scrubber tower is full 201/304/316 stainless steel wet waste gas purification equipment, integrating circulating water tank, water pump, multi-layer spray system, hollow sphere packing demisting layer and air inlet & air outlet into one compact unit.
Circulating Water Spray Scrubber It adopts wet absorption principle to neutralize, dissolve and intercept acid mist, alkali fume, VOC odor, paint mist, tiny dust and sulfur-containing flue gas, widely used for industrial factory waste gas treatment.
Complete Structural Configuration & Core Advantages
1.Integrated Circulating Water Tank & Auxiliary Water Tank The bottom built-in large-capacity circulating water tank stores absorption liquid (alkali liquid, clean water, neutralizing solvent). Equipped with independent auxiliary water tank for automatic water supplement and liquid level balance, no external water pool required, save workshop space and pipeline construction cost.
2.High-pressure Circulation Water Pump & Multi-layer Spray System Corrosion-resistant stainless steel water pump delivers circulating liquid evenly to multi-row atomizing nozzles. The spray system forms dense fine water mist to fully contact waste gas, maximize absorption reaction efficiency, purification rate ≥99%.
3.Hollow Sphere Packing Demisting Layer Mass hollow plastic spheres fill the demisting section, increasing gas-liquid contact area to fully capture residual harmful gas and tiny liquid droplets. It eliminates water mist entrainment in clean exhaust air, avoid secondary water pollution outside the equipment.
4.Cyclone Primary Separation Zone The air inlet side adopts cyclone pre-separation design, first intercept large particulate dust, paint slag and heavy impurities, reduce blockage of internal packing and nozzles, extend service life of whole machine.
5Full Stainless Steel Anti-corrosion Cabinet Whole body welded by thickened 201/304/316 stainless steel, resistant to acid, alkali and corrosive waste gas, suitable for long-term continuous operation in electroplating, chemical, coating workshops. All inspection doors are quick-open for easy cleaning and maintenance.
6.Compact All-in-one Design Water tank, pump, spray, demisting components are integrated into one unit, easy to install, only connect air duct and power supply, no complicated separate water tank matching. CE certified, comply with international environmental inspection standards.
Working Principle:
Stage 1: Cyclone Primary Dust Separation Polluted waste gas enters the equipment from the side air inlet, passing through built-in cyclone separation zone first. Large solid particles, paint slag and heavy dust are thrown to the tank wall by centrifugal force, sink directly into the bottom circulating water tank and precipitate, avoiding blockage of upper spray nozzles and packing layers.
Stage 2: Multi-layer Spray Gas-liquid Absorption Reaction The pre-cleaned waste gas rises upward and fully contacts dense fine water mist ejected from multi-layer spray system. The circulating pump continuously transports neutralizing absorption liquid from the bottom water tank to atomizing nozzles. Acid gas, alkali fume, VOC organic odor and soluble harmful substances in waste gas dissolve or neutralize with liquid, turning into harmless soluble salt residue and sink into water tank.
Stage 3: Hollow Sphere Demisting Dehydration Gas after spray absorption continues upward through the hollow sphere demisting layer. Countless hollow spheres greatly increase gas-liquid contact area, intercept tiny liquid droplets and residual trace harmful gas entrained in airflow. Clean dry gas without mist flows to the top air outlet and discharges up to environmental protection standards.
Application Scope:
1Circulating Water Spray Scrubber .Electroplating & Metal Surface Treatment Factory Treat pickling acid mist, anodizing corrosive gas, galvanizing alkaline fume, neutralize sulfuric acid, nitric acid and hydrofluoric acid mist. The built-in cyclone structure can intercept metal rust and oxide dust to avoid nozzle blockage.
2.Spraying & Coating Workshop Remove paint mist, xylene, benzene, ester VOC organic waste gas generated in hardware spraying, furniture baking paint, plastic coating lines. Cyclone separation captures paint slag to reduce later maintenance.
3.Circulating Water Spray Scrubber Chemical & Fine Chemical Plant Purify mixed acid-base waste gas, hydrogen sulfide, chlorine gas, solvent odor, volatile irritant gas produced in chemical synthesis, reagent blending workshops.
4.Printing & Leather Tannery Eliminate printing ink volatile odor, leather tanning acid mist and ammonia stench.
5.Food, Brewing & Aquatic Processing Factory Remove fermented sour odor, ammonia malodor and cooking waste gas from slaughter, wine brewing and seafood processing workshops. Stainless steel material meets food hygiene requirements.
6.Circulating Water Spray Scrubber Boiler, Incineration & Foundry Workshop Pretreat boiler flue gas, small waste incinerator exhaust and casting waste gas, remove dust and sulfur-containing smoke for primary desulfurization and dust removal.
7.Laboratory & Sewage Treatment Station Handle low-concentration acid-base exhaust in school chemical labs and sewage plant hydrogen sulfide deodorization.
8.Circulating Water Spray Scrubber Plastic & Rubber Vulcanization Workshop Remove irritating odor from plastic hot extrusion and rubber vulcanization high-temperature waste gas. Stainless steel body resists high-temperature exhaust gas
9.Hardware Polishing & Small Stone Processing Workshop Treat mixed waste gas with both grinding dust and acid cleaning mist, complete dust removal and waste gas purification in one machine.
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